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Concentrated sulfuric acid dilution system

Concentrated sulfuric acid dilution system

1.We have been producing concentrated sulfuric acid dilution systems for over 28 years and have sold over 300 sets worldwide, making them safe and mature products.

2. Product features: Dilute concentrated sulfuric acid into any density or concentration of dilute sulfuric acid, with low pressure and no explosion, safe and free of acid mist. One click automatic completion of concentrated sulfuric acid dilutionwork.

3. Capacity efficiency: The efficiency of diluting concentrated sulfuric acid into dilute sulfuric acid is mainly determined by the area of the heat exchanger and the temperature of the cooling water; Secondly, it is also affected by the final concentrationand temperature of dilute sulfuric acid in the finished product.

4.The dilution system has a fully automatic system that can be started with just one click and a semi-automatic model that requires manual coordination.

5. Modular manufacturing, modular assembly, and overall spray molding are used to meet the size of containers and can be shipped by sea to various parts of the world.

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Concentrated sulfuric acid dilution system Introduction of concentrated sulfuric acid dilution device

Standardize the dilution of sulfuric acid, always remember safety!

1.There are currently two types of concentrated sulfuric acid dilution devices: semi-automatic dilution devices and fully automatic dilution devices.
2.The mixture of concentrated sulfuric acid and water generates heat, and the high-temperature mixed acid and cooling water flow rapidly on the inner and outer walls of the capillary tube of the heat exchanger for heat exchange, ultimately obtaining cooling.
3.The system capacity is directly affected by the area of the heat exchanger, the temperature of the cooling water, and the ambient temperature.
4.The temperature of the finished dilute sulfuric acid is usually higher than the temperature of the cooling water and higher than the ambient temperature.
5.If it is necessary to obtain dilute sulfuric acid below the ambient temperature, then the system needs to be equipped with insulation devices and use a chiller to produce ice water as cooling circulating water in order to obtain it.
6.Our concentrated sulfuric acid dilution system supports the addition of chemical formula materials other than water and concentrated acid during the dilution process.

A Type: Semi automatic concentrated sulfuric acid dilution device (requires manual cooperation)：

Manual operation to test concentration or density. When the dilution of concentrated sulfuric acid starts, first open the heat exchange circulation system, inject cooling circulating water, and the pump valve starts working. The buyer calculates how much water and concentrated sulfuric acid need to be added based on the density or concentration of the dilute sulfuric acid that needs to be configured, referring to the density concentration temperature conversion table for sulfuric acid dilution. Water can be injected at once, while concentrated sulfuric acid can be injected multiple times. When the temperature, concentration, density, and volume reach the set target values, the dilution work is completed. Output qualified dilute sulfuric acid through a pump to a storage tank for backup.

Semi automatic dilution system
Semi automatic dilution system
Semi automatic dilution system
Semi automatic dilution system
Semi automatic dilution system
Semi automatic dilution system
Semi automatic dilution system
Semi automatic dilution system

B Type: Fully automatic concentrated sulfuric acid dilution system

Installed an online density meter with temperature compensation function, which can automatically convert to concentration or density corresponding to different temperatures. Therefore, our densitometer includes a concentration function. Through PLC programming, the touch screen intuitively displays a human-machine dialogue box. After entering parameters such as concentration or density, temperature, volume, etc., the device starts with one click and runs automatically until qualified finished dilute sulfuric acid is prepared.
If the required concentration or density is a fixed one or several, then simply set the parameter values and save them when starting up for the first time. Next time, with just one click, the device can automatically complete the dilution work.

Automatic dilution system
Automatic dilution system
Automatic dilution system
Automatic dilution system

Auxiliary accessories in the system

1.Can dilute any concentration, density, temperature, and volume of finished dilute sulfuric acid, and can add other chemical formulations during the dilution process.

2.The core advantage of this system lies in advanced safety temperature process control, which prevents violent reactions during acid water mixing and avoids the risk of explosion caused by high temperature and high pressure waves.

3.At the same time, the entire dilution process is carried out in a closed container, without the introduction of impurities, and effectively prevents the acid mist generated during dilution from escaping, avoiding environmental pollution.

4.Small footprint, PLC program control, touch screen human-machine dialogue, simple operation, and easy maintenance.

5.Since its launch 28 years ago, this product has gone through hundreds and thousands of complex working condition cases for verification, gaining valuable data accumulation and technological precipitation.

6.Based on extensive on-site debugging experience, continuous technical upgrades and improvements have been made, resulting in a mature concentrated sulfuric acid dilution system.

Dosing bucket during dilution process
Dosing bucket during dilution process
Fiberglass composite PVC bucket
PP dilute sulfuric acid storage tank

Dilute acid cooling system Low temperature dilute sulfuric acid production system

1. In some specific industries, chemical reactions occur after injecting dilute sulfuric acid into production materials, releasing heat.

2. The heat released causes high temperatures, causing plastic containers or molds for storing materials to deform, resulting in the generation of waste.

3. For example, calculating the heat release, adding dilute sulfuric acid at 0 ° C and heating it up to 25 ° C at room temperature, just meets the special material process requirements.

4. The low-temperature dilute sulfuric acid production system is another set of cold acid system based on the concentrated sulfuric acid dilution system.

5. Through insulation measures for equipment and pipelines, ice water is used as a heat exchange refrigerant to cool the finished dilute sulfuric acid from room temperature to low temperature dilute sulfuric acid at 0 degrees Celsius.

6. Of course, in addition to low temperature, there is also a dilute sulfuric acid constant temperature system. For example, in a special process of graphene production, it is necessary to maintain a high concentration of sulfuric acid at a constant temperature of 60 degrees Celsius. At this time, constant temperature circulating water is needed to maintain heat conservation.